Imicu ethe tye sisiphene esiqhelekileyo sokuluka kwimveliso yoomatshini bokuluka olujikelezayo esibangelwa kukulungiswa okungekho semgangathweni koomatshini, umgangatho wezinto ezikrwada ongaphantsi komgangatho kunye nezinye izinto. Ngokubanzi kukho iintlobo ezimbini: imicu ethe tye efihliweyo kunye nemicu ethe tye ye-monofilament. Ngokusekelwe ekungenisweni kweempawu zesakhiwo selaphu elikrwada elijikelezileyo, eli phepha lihlalutya izizathu ezivela kwiinkalo zezinto ezikrwada, iindlela, izinto zomatshini kunye nokulungiswa kwenkqubo, kwaye libeka phambili amanyathelo okuthintela nawokulungisa afanelekileyo.
Izizathu kunye namanyathelo okuthintela kunye nokulungisa imicu efihliweyo ethe tye
Imigca efihliweyo ethe tyaba ibhekisa kwinto yokungalingani koxinano kumphezulu welaphu okubangelwa kukutshintsha rhoqo kobukhulu beluphu ngexesha lomjikelo omnye wokusebenza komatshini. Ngokubanzi, izinto ezikrwada zinamathuba amancinci okubangela imiqolo efihliweyo ethe tyaba. Esi siphene sibangelwa kakhulu kukungalingani koxinzelelo oluqhubekayo ngenxa yokulibaziseka kokulungiswa emva kokuguguleka koomatshini.
1.1 Izizathu
a. Ngenxa yokuchaneka okuphantsi kokufakelwa okanye ukuguguleka okukhulu okubangelwa kukwaluphala kwezixhobo, ukulingana kunye nokuphambuka okungqongqo kwesilinda yomatshini wokuluka esijikelezayo kudlula ukunyamezela okuvumelekileyo. Ingxaki eqhelekileyo ngumsantsa omkhulu phakathi kwephini yokubeka yepleyiti ephambili yegiya yokuqhuba kunye nomjelo wokubeka isakhelo, okukhokelela ekusebenzeni okungazinziyo kwesilinda kwaye kuchaphazela kakhulu ukondla intambo kunye nokurhoxiswa kweluphu.
Ukongeza, ukuguga kwezixhobo kunye nokonakala koomatshini kwandisa ukugeleza kwexesha elide kunye ne-radial kwepleyiti ephambili yegiya yokuqhuba, okubangela ukuphambuka kwe-cylinder concentricity, ukuguquguquka koxinzelelo lokutya intambo, ubungakanani obungaqhelekanga beluphu, kunye nemigca ethe tyaba efihliweyo kwilaphu elingwevu kwiimeko ezinzima.
b. Ngexesha lokuveliswa, imicu ebhabhayo kunye nezinye izinto zangaphandle zifakwa kwisilayidi sokulungisa idiski yesantya esiguquguqukayo sendlela yokondla intambo, nto leyo eyonakalisa ukujikeleza kwayo, ibangele isantya esingaqhelekanga sebhanti yexesha elihambelanayo kunye nobungakanani bokondla intambo obungazinzanga, ngaloo ndlela kukhokelela kwimigca ethe tyaba efihliweyo.
c. Oomatshini bokuluka abajikelezayo abasebenzisa iindlela zokutya intambo ezingasebenziyo kunzima ukoyisa ingxaki yomahluko omkhulu woxinzelelo lwentambo ngexesha lokutya, nto leyo enokubangela ukwanda kwentambo okungalindelekanga kunye notshintsho kubungakanani bokutya intambo, nto leyo eyenza imicu ethe tyaba efihlakeleyo.
d. Oomatshini bokuluka abajikelezayo abaneendlela zokuthatha izinto ezingaqhelekanga bafumana ukuguquguquka okukhulu koxinzelelo ngexesha lokuthathwa, nto leyo ekhokelela ngokulula kumahluko kubude beluphu.
1.2 Amanyathelo okuthintela nokulungisa
a. Faka i-electroplate kumphezulu wokubeka ipleyiti yegiya ubukhulu obufanelekileyo kwaye ulawule ukujikeleziswa kwepleyiti yegiya ngaphakathi kwe-0.01–0.02 mm. Polisha umzila webhola osezantsi, ufake igrisi yokuthambisa, kwaye ulinganisele umzantsi wesilinda ngephedi ye-elastomer ethambileyo nebhityileyo ukulawula ngokungqongqo ukujikeleziswa kwe-cylinder ngaphakathi kwe-0.02 mm. Lungisa rhoqo i-sinker cam, lawula umgama phakathi kwe-sinker cam kunye nomsila wesinki esitsha ngaphakathi kwe-0.30–0.50 mm, kwaye unciphise ukuphambuka kwendawo ye-sinker cam nganye ngaphakathi kwe-0.05 mm, ukuqinisekisa ukuba intambo ibamba uxinzelelo oluhambelanayo lwee-sinker ngexesha lokurhoxiswa kwe-loop.
b. Lawula ubushushu kunye nokufuma kweworkshop. Ngokubanzi, gcina ubushushu bumalunga nama-25℃ kunye nokufuma okulinganiselweyo kwi-75% ukuthintela ukufunxwa kweefayibha ezibhabhayo kunye nothuli olubangelwa ngumbane ongashukumiyo. Okwangoku, thatha amanyathelo afunekayo okuqokelela uthuli ukugcina iworkshop icocekile, kwaye uqinise ukugcinwa komatshini ukuqinisekisa ukusebenza okuqhelekileyo kwazo zonke izinto ezijikelezayo.
c. Guqula indlela yokondla intambo engasebenziyo ibe yindlela yokondla intambo eyomeleleyo yohlobo lokugcina ukuze kuncitshiswe umahluko woxinzelelo ngexesha lokuqondisa intambo. Kucetyiswa ukuba kufakwe isixhobo sokujonga isantya ukuze kuzinziswe uxinzelelo lokondla intambo.
d. Guqula indlela yokuthatha izinto ngexesha elithile ibe yindlela yokuthatha izinto rhoqo ukuqinisekisa ukuqhubeka kokusonga ilaphu kunye nokuzinza kunye nokufana koxinzelelo lokusonga.
Izizathu kunye namanyathelo okuthintela nokulungisa i-Monofilament Horizontal Stripes
Imicu ethe tyaba ye-monofilament ibhekisa kwinto apho imigca enye okanye ezininzi ze-loops kumphezulu welaphu zikhulu kakhulu, zincinci okanye zingalingani ngobuninzi kunezinye iindlela. Kwimveliso yokwenyani, imicu ethe tyaba ye-monofilament ebangelwa zizinto ezikrwada zezona zixhaphakileyo.
2.1 Izizathu
a. Umgangatho ophantsi wentambo kunye nomahluko wombala we-monofilament (umz., intambo ejijekileyo, intambo yeekhemikhali zeebhetshi ezahlukeneyo, intambo engadaywanga, okanye ukusetyenziswa okuxutyiweyo kwentambo ezineenombolo ezahlukeneyo) kukhokelela ngokuthe ngqo kwimigca ethe tye ye-monofilament.
b. Umahluko omkhulu kubungakanani bephakheji okanye iziphene zephakheji ezifana nokudumba kwamagxa kunye nokuwa komphetho kubangela uxinzelelo olungalinganiyo lokungakhululeki kwentambo, okubangela ngokulula imivimbo ethe tye ye-monofilament. Oku kungenxa yokuba ubungakanani bephakheji obahlukeneyo bukhokelela kwiindawo ezahlukeneyo zokujika kunye nobubanzi bebhaluni obungakhululekiyo, kwaye ngaloo ndlela umahluko obalulekileyo kumthetho wokwahluka kokuxinana kokungakhululeki. Ngexesha lokuluka, xa umahluko wokuxinana ufikelela kwixabiso eliphezulu, kuya kubangela ubungakanani bokutya kwentambo obungahambelaniyo, okukhokelela kubungakanani obungalinganiyo beluphu.
c. Xa kucutshungulwa izinto eziluhlaza ezinemingxuma kunye nezicolekileyo kakhulu, indlela yentambo kufuneka igcinwe igudile kangangoko. Uburhabaxa obuncinci okanye ukuqina kwegrisi kuyo nayiphi na i-hack yesikhokelo sentambo kunokubangela ukuba ii-monofilaments ezininzi ziqhekeke, kulandele umahluko wombala we-monofilament. Xa kuthelekiswa nokucubungula izinto eziluhlaza eziqhelekileyo, olu hlobo lwezinto eziluhlaza luneemfuno ezingqongqo kwizixhobo, kwaye ilaphu eligqityiweyo lithambekele ngakumbi kwimigca ethe tye ye-monofilament.
d. Ukulungiswa okungafanelekanga komatshini (umz., ikhamera ecinezele inaliti enzulu kakhulu okanye enganzulu kakhulu kwindawo ethile) kubangela uxinzelelo olungaqhelekanga lwentambo kunye nomahluko kubungakanani beluphu.
2.2 Amanyathelo okuthintela nokulungisa
a. Qinisekisa umgangatho wezinto eziluhlaza kwaye ubeke phambili izinto eziluhlaza ezivela kubavelisi abaziwayo. Beka iimfuno ezingqongqo ekusebenzeni kokudaya kunye neempawu ezibonakalayo zezinto eziluhlaza: umgangatho wokukhawuleza kombala kufuneka ube ngaphezulu kwebanga lesi-4.0, kwaye umlinganiselo wokwahluka kwazo zonke izibonakaliso ezibonakalayo kufuneka uncitshiswe.
b. Kungcono ukukhetha iipakethe ezinobunzima obungaguqukiyo ukuze zicutshungulwe. Khetha iipakethe ezineedayamitha ezifanayo zokujika ukuze kulayishwe umatshini, kwaye ungazamkeli ngokungqongqo iipakethe ezibonakala zimbi (umz., ukudumba kwamagxa kunye nokuwa komphetho). Ngexesha lokudaya nokugqiba, kuyacetyiswa ukuba wenze ukudaya isampuli ngaxeshanye. Ukuba kuvela imivimbo ethe tye, phinda udaye ilaphu ngemibala engabonakaliyo okanye wongeze ii-agents zokususa imivimbo ukuze kususwe okanye kuncitshiswe isiphene.
c. Xa ucubungula izinto eziluhlaza ezinemingxuma kunye nezicolekileyo kakhulu, hlola ngokungqongqo imbonakalo yezinto eziluhlaza ukuze ubone ukuba azinazo na iifayibha ezikhululekileyo. Ukongeza, coca indlela yefayibha kwaye ujonge ukuba zonke izikhokelo zefayibha zigudile na. Ngexesha lokuvelisa, jonga i-weft accumulator ukuze ubone iifayibha ezikhululekileyo ezibambeneyo, kwaye umise umatshini ngoko nangoko ukuze uchonge unobangela xa ingxaki enjalo ifunyenwe.
d. Qinisekisa ukuba ubunzulu bekhamera yokucinezela inaliti buhlala bufana kuzo zonke iindlela zokutya intambo. Sebenzisa isixhobo sokulinganisa ubude bentambo ukuze ulungise kakuhle indawo yokwenza intambo yentambo kwindlela nganye, ukuze ugcine ubungakanani bokutya intambo bufana. Ukongeza, hlola ikhamera eyenza intambo kwindlela nganye ukuba ayigugi, njengoko ukulungiswa kwekhamera eyenza intambo kuchaphazela ngokuthe ngqo uxinzelelo lokutya intambo, nto leyo egqiba ubungakanani bentambo yokugqibela.
Isiphelo
- Imivimbo ethe tyaba ye-monofilament ebangelwa ngumgangatho wezinto eziluhlaza zezona ziphene zixhaphakileyo kwimveliso yelaphu elijikelezileyo. Ke ngoko, ukukhetha izinto eziluhlaza ezibonakala kakuhle kwaye ezisemgangathweni ogqwesileyo kubalulekile kwimveliso yomatshini wokuluka ojikelezayo.
- Ukugcinwa komatshini imihla ngemihla kubaluleke kakhulu. Ukuguguleka kwezinye izinto zomatshini emva kokusebenza ixesha elide kuya kwandisa ukuthambekela kunye nokuphambuka komgca wesilinda yomatshini wokuluka ojikelezayo, okunokwenzeka kakhulu ukuba kubangele imivimbo ethe tye.
- Ukulungiswa okungafanelekanga kwe-needle-pressing cam kunye ne-sinker loop ngexesha lokuveliswa kuya kukhokelela kwii-loops ezingaqhelekanga, umahluko omkhulu woxinzelelo lokutya kweentambo, ubungakanani bokutya kweentambo obungaguqukiyo, kwaye ekugqibeleni imivimbo ethe tye.
- Ngenxa yeempawu zesakhiwo seluphu seempahla ezijikelezileyo ezilukiweyo, amalaphu anezakhiwo ezahlukeneyo ayahluka ngobuntununtunu bawo kwimigca ethe tye. Ngokubanzi, amalaphu ejezi enye (umz. ijezi) anamathuba aphezulu okuvelisa imicu ethe tye kwaye ngaloo ndlela afuna iimfuno ezingqongqo zoomatshini kunye nezinto ezikrwada. Ukongeza, amalaphu acutshungulwe ngezinto ezikrwada ezinemingxuma kunye ne-ultra-fine denier nawo anomngcipheko omkhulu wemigca ethe tye.
Ixesha leposi: Disemba-24-2025